Three-dimensional flexible welding platform overcomes challenges of aluminum alloy welding deformation and precise positioning.

The 3D flexible welding platform is specifically designed for the welding industry
The welding industry is facing dual challenges: the transition to "multi-variety, small-batch" production and the quality requirements of "high precision and efficiency." Traditional welding fixtures suffer from poor adaptability, slow changeover, and significant precision fluctuations, making it difficult to meet the complex welding demands of automotive parts, engineering machinery structural components, and more. As a core equipment customized for the welding industry, the 3D flexible welding platform is fully tailored to welding production scenarios in terms of material, structure, function, and interfaces. With specialized designs such as modular reconfiguration, high-precision positioning, and strong load-bearing and vibration resistance, it has become a "flexible tool" to address industry pain points. This article details its industry-customized design highlights and application value.
1. Material and Structure: Exclusive Adaptability Design for Welding Scenarios
The high-temperature, high-vibration, and heavy-load environments of the welding industry require the platform to possess strong durability and stability. The platform has been optimized in material and structure accordingly:
High-Temperature and Deformation-Resistant Material: HT300 gray cast iron or QT600 ductile iron (welding industry materials) is selected, undergoing 550°C high-temperature aging + 6 months of natural aging treatment, with a residual stress removal rate ≥85%.
Vibration and Impact-Resistant Structure: The bottom adopts a "cross-rib plate + box-type main body" design, with rib plate thickness of 12-15mm and spacing of 200-250mm, forming a dense support network. A 2000×3000mm platform has a rated load capacity of up to 30 tons, absorbing over 80% of high-frequency vibrations (50-200Hz) during welding, with a vibration transmission rate ≤15%, avoiding weld seam deviation caused by vibrations. For heavy-duty workpiece welding (e.g., engineering machinery booms over 10 tons), the table thickness is increased to 200mm to further enhance impact resistance and prevent table surface dents caused by welding impacts;

2. Core Functions: Customized Solutions for Welding Production
Addressing the core needs of the welding industry for "fast changeover and multi-process coordination," the platform features three exclusive functions:
Modular Quick Reconfiguration: A standardized modular system customized for multi-variety welding, including dozens of specialized modules such as square boxes, angle rulers, support blocks, and quick-locking pins. All modules are combined via T-slots on the table surface (slot width 16/22/28mm, spacing 50/100mm, common specifications in the welding industry). When switching between different welding workpieces, there is no need to redesign fixtures; only module layout adjustments are required, reducing changeover time from 4-8 hours with traditional fixtures to 15-30 minutes. For example, automotive plants switching between "car chassis" and "SUV chassis" welding, or engineering machinery plants switching between "excavator arms" and "crane booms" welding, can quickly adapt, significantly enhancing production line flexibility;
3. Scenario-Based Customization: Covering Full Industry Welding Needs
The platform provides customized solutions for different细分 scenarios in the welding industry, adapting to all types of welding from small parts to heavy structural components:
Automotive Industry Welding: Customized for components such as new energy vehicle battery trays and body frames, using 2000×3000mm Grade 0 precision platforms equipped with small positioning modules and quick-locking mechanisms. Positioning error ≤±0.06mm, meeting weld seam sealing and dimensional precision requirements (tolerance ±0.2mm), with changeover efficiency improved by 300%, adapting to multi-model customized production;
Every design aspect of the 3D flexible welding platform closely aligns with the production characteristics and needs of the welding industry—materials suited for high temperatures and heavy loads, structures resistant to vibrations and impacts, functions enabling fast changeover and precise positioning, and interfaces compatible with automated equipment. As a core equipment customized for the welding industry, it not only addresses many pain points of traditional fixtures but also drives the transformation of welding production from "rigid" to "flexible," helping enterprises improve efficiency, stabilize quality, and reduce costs in multi-variety competition. As the demand for flexible production in the welding industry becomes increasingly urgent, this exclusively customized 3D flexible welding platform will become a key support for industry transformation and upgrading, propelling welding production toward a new stage of higher efficiency, greater precision, and enhanced flexibility.
Weiyue Machinery Ms. Xie 15350773479